A dead power supply was brought to me by my Pastor. This power supply is used to charge the transmitters and receivers that are used for translation in my church. When I powered up the power supply, the light did not come on indicating a problem in the device.

power supply repair

The output is 12 volts and the amp rate is 5A. The reason for high amp rate because this power supply charges up to about 40 devices at the same time.




Every device has two rechargeable batteries so you can imagine the output load on this power supply.

how to fix power supply

Take this power supply apart was so easy thanks to the only two screws on the bottom of it. Once these were off, the internal board was exposed and ready to be worked on.

how to repair ac dc power supply

As you can see, it looks clean and it seems like nothing was wrong with it. Once it was flipped to the other side, it was different story.

how to fix and repair dc power supply

The only thing I could see on this board was the cold soldering join found on the dark SMD resister. Sorry to tell, you that after re soldering that resistor, the charger was not even close to being fixed. The resister was in good working condition.




I have seen this happen very often in the power supply repair. The output cable sometimes gets shorted out causing the power supply to be dead. So, the next step was to disconnect the output cable and you can see in the previous photo, it was out.

fixing power supplies

The light came one indicating a shorted output cable. Lucky for me, I have found a replacement in my shop.

how to repair power supplies

This is the new output cable that was re soldered back to the power supply. Once that was done, I powered up the power supply and checked for voltage ready, it was working fine.

fluke meter 112

Mission Accomplished.

waleed

This article was prepared for you by Waleed Rishmawi, one of our ‘Master Authors’ and currently working in the Bethlehem area of Palestine repairing electrical and electronic equipment.

 




P.S- Do you know of any your friends who would benefit from this content that you are reading now? If so, forward this website to your friends or you can invite your friends to subscribe to my newsletter for free in this Link.

Note: You can check his previous repair articles in the link below:

https://www.electronicsrepairfaq.com/how-to-get-rid-of-hissing-sound-in-welding-inverter

About

Jestine Yong works as an Electronics Repair Lecturer in Kuala Lumpur Malaysia and his training website is http://www.NoahtechElectronicsTraining.com. You can check out his repair blog at http://www.JestineYong.com

14 comments on “How To Repair A Dead AC-DC Power Supply Model: STD-1202

  1. Emmasoft Amunah says:

    that was fabulous! Bt i need also sme help here , may plasma tv has totally refused to open up the screen the blue lining still remains dividing the screen , i have tried changing countless vertical ics bt all in vein, this has taken me a month now ,plz any help or advice

  2. Parasuraman says:

    Very useful information!

  3. Andrew F. Ali says:

    Since the demand is high for this PSU, I would suggest replacing the jack and using a bit thicker cable. Good job, though and your Pastor is lucky to have you, too.

  4. Albert van Bemmelen says:

    Yes, indeed a common failure. That is why it is best to always start with the adapter before opening any not working laptop or other device too.

  5. Henrique Jorge Guimarães Ulbrich says:

    Waleed, it´s normally possible and easy to repair the cable. Didn´t you tried it?

  6. angelo says:

    good job sir
    plz keep it up

  7. Robert Calk says:

    Good job, Waleed. It is always good to check the simple things first. I forget to do that once in a while myself.

  8. Lau Darie says:

    Oh! I have to check whether the output cable was short-circuited or not before go further to troubleshoot the pcb. Thanks!

  9. Tao Electronics Services says:

    it is a very clear report from waheed.thanks very much.keep it up sir.

  10. Justice says:

    Excellent and interesting job ,thanks Walleed and I am awaiting for the next article -keep up the good job.

  11. Suranga sElectronics says:

    Good job, Mr,Waleed
    Thanks For Details.

  12. s. Ramachandran says:

    Good job, all the very best

  13. Yogesh Panchal says:

    Good job! waleed

  14. theogene says:

    Wow !!!
    U’re luckier my master but even skills & knowledge actually god is first right ?

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.